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Pasteurisation: a food industry practical guide
(second edition)

CCFRA Guideline No. 51 (2006)
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Practical guidance on the uses and limitations of flexible packaging for heat processed foods

Adopt best practice in the use of pasteurisation with food and drink products to help assure food safety and maximise product quality

Pasteurisation has assumed greater prominence in food processing and preservation, as a result of the move towards minimally processed foods. Applied to foods as diverse as dairy products, drinks, fruit, vegetables, meat, fish, sauces, meals, baked goods and extruded products, pasteurisation can be delivered ‘in-pack’ or to products that are heat processed before being clean/aseptically filled. Pasteurisation is a set of heat treatment options - ranging from 60°C to 115°C - rather than a single, uniformly applied heat treatment.The heat process delivered through pasteurisation depends not only on the material being processed but on other contributory preservation factors - such as pH, storage temperature, pack atmosphere and water activity.

This practical guide explains the principles of pasteurisation and considers its use in the context of a range of manufacturing options in relation to product pH, hurdle technology, curing, multicomponent foods, mixed particulates, hot filling and product cooling. It also explains how pasteurisation processes should be validated and tabulates a list of typical pasteurisation treatments, while emphasising that the heat treatment delivered needs to be assessed on a product-by-product basis.

Contents

Principles of pasteurisation

  • Design of safe food pasteurisation treatments
  • Heat resistance data
  • Substrate protection effects
  • Worked examples of pasteurisation values
  • P values
  • Legislation considerations

Manufacturing operations

  • pH recommendations
  • Hurdle technology
  • Curing
  • Multi-component formats
  • Mixed particulates
  • Hot filling
  • Cooling after pasteurisation for ambient stored products
  • Pasteurised products stored chilled
  • Cooling of larger pasteurised products designed to be stored chilled

Food products – examples of typical heat treatments
Validation of pasteurisation processes
Concluding comments
Acknowledgements
References and relevant publications
Glossary

Softcover – 71 pages

ISBN 13 978 0 905942 89 6





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